The high-frequency welding system for micro-welding
The Primus is the universal welding system for resistance welding and soldering in the field of micro welding. It offers a maximum of functionality. Event-oriented process control and comprehensive monitoring functions give you security in your joining process. The scope of delivery includes a welding controller with integrated inverter, a transformer and a connection cable as well as operating software for Windows PC (for resistance welding and soldering).
- Innovative process control
- Logical process control (IF/THEN graphical orientated)
- Analysis of current, voltage, power, energy, force, displacement, temperature, time
- Integration of up to 4 welding heads or guns
- Modular programming
- Event-oriented process control (e.g. displacement and force)
- Extensive monitoring with warning and intervention limits
- Primary data storage
- User rights management... and much more
Application
- spot welding
- projection welding
- cross-wire welding
- seam welding
- gap welding
- compacting
- hot staking
- contact welding
- resistance soldering
- U-bracket soldering
Benefits
- Best welding quality
- Effective manufacturing processes
- Comprehensive visualization and trend analysis
- Increased productivity
- High-performance quality assurance
- Increasing competitive advantage
- Efficient data management and data security
Technical data
| maximum output current | 5 kA | 10 kA | 20 kA |
|---|---|---|---|
| Inverter clock frequency | 10 000 Hz | ||
| Mains voltage/ -Frequency | 3x400V;50/60Hz | 3x400V;50/60Hz | 3x400V;50/60Hz |
| output (@ 20 % d.f.) | 31kVA | 56 kVa | 70kVA |
| Housing (dimension B/H/T) | sheet steel housing (305/130/410 mm) – IP 32 | ||
| Control/Control type | Secondary current, primary current, voltage, power control, actuating mode; for soldering temperature control all control modes can be set independently for each pulse | ||
| Welding programs | 200 programs internal, 63 programs external selectable; backup to PC | ||
| Number of welding pulses | approx 100; each individual freely configurable | ||
| Parameterize welding pulses | Current rise, current time, current drop Variable setpoint increasing/decreasing Travel switch-off via sinking in or residual thickness (with safety time) | ||
| Monitoring functions | Relative limits (± x %) to the setpoint and absolute limits for all control modes; maximum current limit freely adjustable; automatic switch-off if Û is exceeded; time limit for travel switch-off | ||
| Force measurement | 2 Kanäle parallel (0 … 10 V; 4 … 20 mA) + 2 Kanäle Prop. V.; maximum 4 channels usable (operation with changing heads) | ||
| Path measurement | 2 channels parallel; analog (0 ... 10 V; 4 ... 20 mA) and/or incremental; maximum 4 + 2 channels usable (operation with changing heads) | ||
| Ranges Temperature control | up to 450 °C (for soft soldering); up to 900 °C (for brazing) | ||
| operation | über PC | ||
| Welding head control | 4 free outputs and 3 free inputs for auxiliary functions 2 proportional valves; | ||
| Welding transformer | external, water cooled, open circuit voltage transformer 12 V | ||
| Analog inputs/outputs | Voltage socket; 2 incremental path inputs; 4 free measuring inputs; | ||
| Internal memory | 100 000 records | ||
| interfaces | Ethernet TCP/IP, digitale E/A | ||
| Digital inputs | 20 inputs, 4 of which are freely configurable + 24 V power supply | ||
| Digital outputs | 17 outputs, 6 of which are freely configurable + 24 V power supply | ||
Technical changes without previous notice.